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Technical Paper

Proposed Test Method for Brake Pad Lining Robustness in Cold Conditions

2024-04-24
2024-01-5049
With globalization, vehicles are sold across the world throughout different markets and their automotive brake systems must function across a range of environmental conditions. Currently, there is no current standardized test that analyzes brake pads’ robustness against severe cold and humid environmental conditions. The purpose of this proposed test method is to validate brake system performance under severe cold conditions, comparing the results with ambient conditions to evaluate varying lining materials’ functional robustness. The goal of this paper is to aid in setting a standardized process and procedure for the testing of automotive brakes’ environmental robustness. Seven candidate friction materials were selected for analysis. The friction materials are kept confidential. Design of experiment (DOE) techniques were used to create a full-factorial test plan that covered all combinations of parameters.
Standard

Off-Road Self-Propelled Work Machines Operator Enclosure Environment Part 1: Terms and Definitions

2024-04-23
CURRENT
J3078/1_202404
SAE J3078 provides test methods and criteria for the evaluation of the operator enclosure environment in earth-moving machinery as defined in ISO 6165. SAE J3078/1 gives the terms and definitions which are used in other parts of SAE J3078. It is applicable to Off-Road Self-Propelled Work Machines as defined in SAE J1116 and tractors and machinery for agriculture and forestry as defined in ANSI/ASAE S390.
Standard

Tire Burst Test Methodology

2024-04-17
CURRENT
ARP6265
This document describes a recommended test procedure to assess the burst characteristics of tires used on 14CFR Part 25 or similar transport airplanes.
Technical Paper

A Percipient Analysis of Jaguar I-PACE Electric Vehicle Energy Consumption Using Big Data Analytics

2024-04-09
2024-01-2879
Vehicle efficiency and range, along with the DC charging speed, are deemed as the most important criteria for an electric vehicle currently. The electric vehicle energy consumption is impacted by the change in temperature along with the driving style and average speed of a customer, all other factors being constant. Hence understanding the patterns and impact of different aspects of an EV range & charging speed is crucial in delivering an electric vehicle with robust efficiency across all weather conditions. In this paper we have analysed vehicle parameters of global Jaguar I-PACE customer data. We present and analyse the collated big data of around 50,000+ unique vehicles with a data aggregate of well over 482 million km. In moderate ambient conditions the analysis indicated a good correlation with 50th to 75th percentile drivers’ energy consumption to the EPA label figure.
Technical Paper

Test Vector Development for Verification and Validation of Heavy-Duty Autonomous Vehicle Operations

2024-04-09
2024-01-1973
The current focus in the ongoing development of autonomous driving systems (ADS) for heavy duty vehicles is that of vehicle operational safety. To this end, developers and researchers alike are working towards a complete understanding of the operating environments and conditions that autonomous vehicles are subject to during their mission. This understanding is critical to the testing and validation phases of the development of autonomous vehicles and allows for the identification of both the nominal and edge case scenarios encountered by these systems. Previous work by the authors saw the development of a comprehensive scenario generation framework to identify an operating domain specification (ODS), or external and internal conditions an autonomous driving system can expect to encounter on its mission to form critical scenario groups for autonomous vehicle testing and validating using statistical patterns, clustering, and correlation.
Technical Paper

An Investigation of ADAS Camera Performance Degradation Using a Realistic Rain Simulation System in Wind Tunnel

2024-04-09
2024-01-1972
Modern advances in the technical developments of Advanced Driver Assistance Systems (ADAS) have elevated autonomous vehicle (AV) operations to a new height. Vehicles equipped with sensor based ADAS have been positively contributing to safer roads. As the automotive industry strives for SAE Level 5 full driving autonomy, challenges inevitably arise to ensure ADAS performance and reliability in all driving scenarios, especially in adverse weather conditions, during which ADAS sensors such as optical cameras and LiDARs suffer performance degradation, leading to inaccuracy and inability to provide crucial environmental information for object detection. Currently, the difficulty to simulate realistic and dynamic adverse weather scenarios experienced by vehicles in a controlled environment becomes one of the challenges that hinders further ADAS development.
Technical Paper

Modelling of Airflow-Snow Interaction on Metal Surfaces Using FVM and SPH-Based Solvers on a Wedge Geometry

2024-04-09
2024-01-1969
The potential blinding of Advanced Driver Assistance Systems (ADAS) sensors due to contamination poses a notable threat to autonomous vehicles. These sensors' performance can be compromised by diverse sources such as dust, water, or snow. However, our investigation concentrates primarily on snow-related contamination, a frequent occurrence during winter. The accumulation of snow and ice significantly hampers the operational efficacy of autonomous vehicles. Over the years, a series of field tests and wind tunnel experiments have been conducted to analyze the mechanisms of snow interaction and soiling patterns on vehicles and bluff bodies. Notably distinctive patterns of soiling have been identified across multiple areas of these structures. The central challenge revolves around constructing an accurate model to predict snow buildup on vehicles.
Technical Paper

Developing an Automated Vehicle Research Platform by Integrating Autoware with the DataSpeed Drive-By-Wire System

2024-04-09
2024-01-1981
Over the past decade, significant progress has been made in developing algorithms and improving hardware for automated driving. However, conducting research and deploying advanced algorithms on automated vehicles for testing and validation remains costly, especially for academia. This paper presents the efforts of our research team to integrate the newest version of the open-source Autoware software with the commercially available DataSpeed Drive-by-Wire (DBW) system, resulting in the creation of a versatile and robust automated vehicle research platform. Autoware, an open-source software stack based on the 2nd generation Robot Operating System (ROS2), has gained prominence in the automated vehicle research community for its comprehensive suite of perception, planning, and control modules. The DataSpeed DBW system directly communicates with the vehicle's CAN bus and provides precise vehicle control capabilities.
Technical Paper

A Method for Determining Mileage Accumulation for Robustness Validation of Advanced Driver Assistance Systems (ADAS) Features

2024-04-09
2024-01-1977
Robustness testing of Advanced Driver Assistance Systems (ADAS) features is a crucial step in ensuring the safety and reliability of these systems. ADAS features include technologies like adaptive cruise control, lateral and longitudinal controls, automatic emergency braking, and more. These systems rely on various sensors, cameras, radar, lidar, and software algorithms to function effectively. Robustness testing aims to identify potential vulnerabilities and weaknesses in these systems under different conditions, ensuring they can handle unexpected scenarios and maintain their performance. Mileage accumulation is one of the validation methods for achieving robustness. It involves subjecting the systems to a wide variety of real-world driving conditions and driving scenarios to ensure the reliability, safety, and effectiveness of the ADAS features.
Technical Paper

A Method for Identifying the Noise Characteristics of an Electric Motor System Based on Tests Conducted under Distinct Operating Conditions

2024-04-09
2024-01-2334
The noise tests of electric motor systems serve as the foundation for studying their acoustic issues. However, there is currently a lack of corresponding method for identifying key noise characteristics, such as the noise frequency range that needs to be considered, the significant noise order, and the resonance band worth paying attention to, based on experimental test data under actual operating conditions. This article proposes a method for identifying the noise characteristics of an electric motor system based on tests conducted under distinct operating conditions, which consists of three parts: identifying the primary frequency range, the significant order, and the important resonance band. Firstly, in order to extract noise with the primary energy, the concept of noise contribution is introduced. The primary frequency range and the significant order under a specific operating condition can be obtained after extraction.
Technical Paper

An Adaptive Clamping Force Control Strategy for Electro-Mechanical Brake System Considering Nonlinear Friction Resistance

2024-04-09
2024-01-2282
The Electronic Mechanical Braking (EMB) system, which offers advantages such as no liquid medium and complete decoupling, can meet the high-quality active braking and high-intensity regenerative braking demands proposed by intelligent vehicles and is considered one of the ideal platforms for future chassis. However, traditional control strategies with fixed clamping force tracking parameters struggle to maintain high-quality braking performance of EMB under variable braking requests, and the nonlinear friction between mechanical components also affects the accuracy of clamping force control. Therefore, this paper presents an adaptive clamping force control strategy for the EMB system, taking into account the resistance of nonlinear friction. First, an EMB model is established as the simulation and control object, which includes the motor model, transmission model, torque balance model, stiffness model, and friction model.
Technical Paper

Research on Insulation Resistance Monitoring and Electrical Performance Evaluation into Permanent Magnet Synchronous Motor Considering Humidity and Heat Factors

2024-04-09
2024-01-2207
Focused on the permanent magnet synchronous motor (PMSM) used in electric, this paper proposes an online insulation testing method based on voltage injection under high-temperature and high-humidity conditions. The effect of constant humidity and temperature on the insulation performance has been also studied. Firstly, the high-voltage insulation structure and principle of PMSM are analyzed, while an electrical insulation testing method considered constant humidity and temperature is proposed. Finally, a temperature and humidity experimental cycling test is carried out on a certain prototype PMSM, taking heat conduction and radiation models, water vapor, and partial discharge into account. The results show that the electrical insulation performance of the motor under constant humidity and temperature operation environment exhibits a decreasing trend. This study can provide theoretical and practical references for the reliable durability design of PMSM.
Technical Paper

C-STARTM Protection

2024-04-09
2024-01-2197
Electrification is the future of the automotive industry and with the rapid growth of Battery Electric Vehicle (BEV) market, battery protection becomes more and more crucial. Side pole impact is one of the most challenging safety load cases. Rocker assembly, as the first line of defense, plays a significant role during the event. This paper proposes Cleveland-Cliffs Steel Tube as Reinforcement (C-STARTM) protection as an application for rocker reinforcement. For a component level assessment, three-point bending is used as a testing method to replicate pole impact. The performance is compared with aluminum baseline with respect to peak force and energy absorption. Test and CAE simulations have been performed and a well calibrated CAE model is utilized to predict the robustness of various steel designs using different grades, gauges and geometries.
Technical Paper

Application of a CFD Methodology for the Design of PEM Fuel Cell at the Channel Scale

2024-04-09
2024-01-2186
Polymer electrolyte membrane (PEM) fuel cells will play a crucial role in the decarbonization of the transport sector, in particular for heavy duty applications. However, performance and durability of PEMFC stacks is still a concern especially when operated under high power density conditions, as required in order to improve the compactness and to reduce the cost of the system. In this context, the optimization of the geometry of hydrogen and air distributors represents a key factor to improve the distribution of the reactants on the active surface, in order to guarantee a proper water management and avoiding membrane dehydration.
Technical Paper

Development of Benchmarking Methods for Electric Vehicle Drive Units

2024-04-09
2024-01-2270
As part of the U.S. Environmental Protection Agency’s (EPA’s) continuing assessment of advanced light-duty automotive technologies in support of regulatory and compliance programs, a development project was started to study various test methods to benchmark Electric Drive Units (EDUs) consisting of an electric motor, inverter and a speed-reduction gearset. Several test methods were identified for consideration, including both in-vehicle testing of the complete EDU and stand-alone testing of the EDU and its subcomponents after removal from the vehicle. In all test methods explored, sweeps of speed and torque test points were conducted while collecting key EDU data required to determine efficiency, including motor torque and speed, direct current (DC) battery voltage and current into the inverter, and three-phase alternating current (AC) phase voltages and currents out of the inverter and into the electric motor.
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